250KW High Frequency Induction Heating Forging Machine
250KW solid state high frequency | super audio induction heating equipment
Product model: ZG-SF250
Input voltage: 380V
Rated power: 250KW
Scope of application: It is used for surface quenching of industrial metal parts. It is a metal heat treatment method that produces a certain induced current on the surface of the workpiece, rapidly heats the surface of the part, and then rapidly quenches. Super-audio induction heating equipment, that is, equipment for inductive heating of workpieces for surface hardening
Features & advantages of high frequency induction heating machine
1. It adopts the international famous company Siemens IGBT power device and unique inverter technology, 100% load continuation rate design, 24 hours operation under maximum power, high reliability guarantee.
2. The self-control type can adjust the heating time, heating power, holding time, heat preservation power and cooling time; greatly improve the quality of heating products and the repeatability of heating, and simplify the operation technology of workers.
3, light weight, small size, simple installation, connected to 380V three-phase power, water, water, can be completed in a few minutes.
4, the footprint is very small, easy to operate, can be learned in a few minutes.
5, especially safe, the output voltage is lower than 36V, eliminating the danger of high voltage electric shock.
6, the heating efficiency is up to 90%, the energy consumption is only 20%-30% of the high frequency of the old-fashioned tube, almost no electricity in the standby state, and can work continuously for 24 hours.
7. The sensor can be disassembled and replaced freely, and the ultra-fast heating greatly reduces the oxidative deformation of the workpiece.
8, the replacement of oxygen, acetylene, coal and other dangerous goods heating the latest environmentally friendly products, no open flame production is safer and more assured.
9. The equipment has over-current, over-voltage, over-temperature, water shortage, and lack of perfect automatic protection functions, and is equipped with a fault self-diagnosis alarm system.
10. The device has the control function of constant current and constant power, which greatly optimizes the heating process of metal, realizes efficient and rapid heating, and the superior performance of the product is fully exerted.
How to choose a proper induction heating machine for your heating projects?
1, diathermy, welding super audio induction heating equipment
The frequency is about 15khz, it can work around φ80, and it can weld a variety of carbide tools.
1, standard parts, fasteners enthusiasm.
2. Brazing steel, heating of tempering, forging, extrusion, etc.
3. Welding of diamond saw blades and drills.
4. Welding of bit, coal bit, riveting bit and pick.
5. Welding of turning tools, planing knives, milling cutters and various woodworking tools.
2, quenching super audio induction heating equipment
The frequency is around 40KHZ, the small one can quench φ10 high-precision small shaft, the hardened layer is kept within 1mm, the larger one can be φ250 diameter large shaft, and the φ500 or so gear can be quenched.
1. Quenching treatment of auto parts and motorcycle parts.
2. Heat treatment of mechanical parts. Such as various gears, sprockets, various shafts, spline shafts, pins and other quenching treatment.
3. Quenching treatment of machine tool surface guide rails in the machine tool industry.
4. Heat treatment of pliers, wrenches, screwdrivers, hammers, axes, etc.
3. Annealed super audio induction heating equipment
(1) Various mechanical parts can be annealed integrally or partially.
(2) The φ300 diameter stainless steel container can be subjected to tensile annealing.